Material definition
Approved material grade, complete layer stack, adhesive, carrier and liner recorded against the customer drawing
Custom product
Camera & Sensor Foam Pads
Custom foam pads and gaskets for vibration control, cushioning, spacing, sealing and anti-rattle functions around cameras, LiDAR and sensors.
Custom die-cutMulti-layer laminationPrototype supportDocumented inspection
Function
What this component solves
Controls motion and interface pressure around sensitive modules while accommodating gap and assembly variation.
Typical install positions
- Camera support
- Gimbal interface
- LiDAR window perimeter
- Sensor housing
- Battery and PCB spacer
Engineering selection
Data your engineering team can specify
We define the finished part around the selected material grade, test basis, drawing and assembly conditions. The items below can be included in the project review and data package.
Typical screening rangeCustomizable by FLEXCENDGrade-specific data availableAssembly validation required
Data pointWhat FLEXCEND can define or provide
Material familyPU, PE, EVA, silicone or another foam selected for support, sealing, damping and environment
PU foam thicknessRepresentative selectable range: 0.53–12.70 mm, subject to grade availability and converted geometry
PU foam densityRepresentative range: 144–480 kg/m³ across soft through firm families
Compression force-deflectionRepresentative PU family range at 25% deflection: about 1.7–55 kPa, grade and method dependent
Compression setSelected grades publish about 2–10% under stated strain, time and temperature conditions
Silicone temperature optionSelected silicone foams can cover approximately -51 to 204°C; adhesive and assembly limits are reviewed separately
Compression force-deflectionCandidate foam curves can be compared at the intended installed compression
Compression set / reboundRecovery data reviewed for temperature, time under load and repeated movement
Density, hardness and cell structureMaterial family selected around support force, sealing need, thickness and mass
Vibration / shock responseCandidate parts can be sampled for assembly-level testing with the supported mass and frequency input
Environmental durabilityTemperature, humidity, UV, fluid or aging data reviewed when relevant to the selected grade
Flammability and complianceMaterial-specific UL 94, RoHS, REACH or halogen documentation available when supported
How to read these values: Published ranges are representative design-screening windows across material families FLEXCEND can source, convert and evaluate. They are not one universal finished-part specification. Final values are confirmed against the exact grade, thickness, adhesive stack, test method, approved drawing, production lot and complete customer assembly.
Representative sample
See the material and converted geometry.
This image was extracted from the supplied product library and shows a representative part family. Exact material, grade, thickness and dimensions are defined by the approved drawing and material specification.
Engineering evidence
A project data package—not a generic material claim.
The exact content is agreed by program. Performance values stay linked to the selected material, thickness, method and test condition.
Performance evidence
Supplier TDS or relevant test data tied to the selected grade, thickness, method and test condition
Dimensional control
Critical dimensions and tolerances reviewed against material behavior, part geometry, tooling and process route
Prototype / first article
Fit samples, comparison sets and dimensional reporting can be agreed before production release
Compliance documents
RoHS, REACH, halogen, flammability or other declarations supplied only when supported by the exact selected material
Traceability and delivery
Drawing revision, material or production lot, inspection plan, liner format, kitting and packaging defined by program
Made to drawing
Configure the complete part—not just the base material.
We review how material, adhesive, liner, lamination, geometry and delivery format work together at assembly.
- Material and density
- Multi-level geometry
- Adhesive-free zones
- Pull tabs
- Laminated film or mesh
- Prototype comparison sets
Fast technical response
Send the inputs engineers use to make a real selection
A drawing plus these operating conditions lets us recommend a practical construction instead of a generic material.
- Supported component mass
- Vibration spectrum or shock condition
- Nominal gap and tolerance stack
- Target compression and allowable force
- Alignment, sealing and optical constraints
- Temperature, exposure, drawing and volume
Engineering boundary
Vibration response is system-dependent. Candidate materials should be evaluated with supported mass, compression, frequency and assembly geometry.
Application fit
Where this product is commonly considered
application
Drone Camera & Gimbal
Protect camera and gimbal modules with custom foam pads and cushioning parts designed around compression, rebound, alignment and available assembly space.
Exploreapplication
LiDAR & Sensor Protection
Combine sealing, cushioning, venting and EMI control around LiDAR and sensor modules without treating every protection requirement as a single-material problem.
Exploreapplication
UAV Battery Protection
Custom lightweight spacing, cushioning, insulation and thermal-interface parts for UAV battery packs designed by the customer’s battery engineering team.
Exploreapplication
Outdoor Robot Protection
Custom vent, mesh, membrane, foam gasket and adhesive constructions for cameras, sensors, controllers and housings exposed to outdoor operation.
Explore
Manufacturing path
Slit, laminate, die-cut and inspect.
Prototype and production methods are selected around the material behavior, geometry, laminated stack and program volume.
See factory capabilitiesEngineering review
Request a custom camera & sensor foam pads review
Tell us the installation position, material challenge, environment and project stage. Our team will review the drawing and recommend a practical construction.