Cushioning
Foam and silicone pads accommodate gap and assembly variation.
Solution
Battery Protection Components for Drones & Robots
Custom cushioning, spacing, insulation and thermal-management parts for lightweight UAV and robotic battery assemblies.
Grade-specific performance is supplied with the recommended material. Final assembly validation remains application-specific.
Why the material alone is not the answer
Battery packs in mobile systems must manage movement, cell and enclosure tolerances, electrical isolation, local heat and weight. Final pack safety and performance remain application-specific and require system-level validation.
Common install positions
- Cell-to-cell or cell-to-wall spacer
- Pack lid cushioning
- Busbar and terminal insulation
- Controller-to-pack thermal interface
- Housing seal
Match each function to the assembly.
Electrical isolation
Die-cut films protect terminals, busbars and conductive housings.
Thermal interface
Pads and heat spreaders manage heat at electronics and pack interfaces.
Assembly retention
Adhesive-backed parts support repeatable placement.
Selection data
What we need to review your design
Send the information available now. Missing values can be identified during drawing review rather than guessed.
- Cell format and chemistry
- Pack position
- Gap and dimensions
- Temperature
- Compression requirement
- Electrical and environmental requirements
Configurable parts for this function
Battery Compression Pads
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Aerogel Thermal Barriers
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Thermal Silicone Pads
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PET & PI Insulation Parts
Review product optionsBefore you specify the part
Do you make complete battery packs?
No. We manufacture custom converted functional components used within customer-designed packs and modules.
Can you recommend a pad before final cell testing?
We can propose candidate constructions from the mechanical inputs, but final performance must be validated in the customer’s pack and duty cycle.
Engineering review
Review a battery protection challenge with our engineers
Tell us the installation position, material challenge, environment and project stage. Our team will review the drawing and recommend a practical construction.