Application
UAV Battery Insulation & Cushioning Components
Custom lightweight spacing, cushioning, insulation and thermal-interface parts for UAV battery packs designed by the customer’s battery engineering team.
The recommended stack is defined from the actual housing, interface and validation target.
Design constraints
What the assembly must balance
- Low mass
- Cell and pack tolerance
- Vibration and impact
- Electrical isolation
- Thermal cycling
Position-to-part map
Build the stack by function
01Cell / housing gap
Foam or silicone cushioning pad
02Terminal / busbar
PET or PI insulation part
03Controller interface
Thermal pad or graphite spreader
04Pack perimeter
Foam gasket or adhesive seal
Drawing review
Inputs that move the project forward
Provide what is known; our review will make the open decisions visible.
- Cell format
- Pack layout
- Gap and dimensions
- Compression
- Electrical requirement
- Operating conditions
Relevant components
Candidate product families for this assembly
Aerogel Thermal Barriers
Review product options
PET & PI Insulation Parts
Review product options
Thermal Silicone Pads
Review product optionsApplication validation required
Fit, thermal, shielding, vibration, dielectric and ingress performance must be verified in the customer’s complete assembly under intended use conditions.
Engineering review
Discuss your uav battery protection assembly
Tell us the installation position, material challenge, environment and project stage. Our team will review the drawing and recommend a practical construction.