Precision converting for robotics & UAV programs
IATF 16949ISO 9001ISO 14001
Custom product

Dust Mesh & Weatherproof Vent Membranes

Die-cut mesh, membrane and adhesive-frame constructions for robot and UAV vents, microphones, speakers, cameras and sensor housings.

Custom die-cutMulti-layer laminationPrototype supportDocumented inspection
Dust Mesh & Vent Membranes sample
Representative converted component. Final construction is made to drawing.
Function

What this component solves

Supports airflow, pressure equalization, acoustic transmission or particle control at defined housing openings.

Typical install positions

  • Pressure vent
  • Air inlet
  • Microphone / speaker
  • Camera or sensor opening
  • Outdoor controller housing
Engineering selection

Data your engineering team can specify

We define the finished part around the selected material grade, test basis, drawing and assembly conditions. The items below can be included in the project review and data package.

Typical screening rangeCustomizable by FLEXCENDGrade-specific data availableAssembly validation required
Data pointWhat FLEXCEND can define or provide
Vent airflowRepresentative adhesive vent grades: 100–270 mL/min at Δp = 70 mbar; vent area and test method must match
Water-entry pressureSelected membrane reference: >0.6 bar for 60 s; this is material-grade data, not an enclosure guarantee
Ingress targetIP65–IP68 may be targeted only through a validated vent, bond, housing and installation assembly
Mesh aperture / filtrationOpening size and particle target are defined by grade; microscope and airflow data can be supplied when available
Acoustic behaviorInsertion loss or transmission data is quoted for the selected microphone or speaker media and aperture
Adhesive frameCustom aperture, bond width, outer profile, liner and assembly tab matched to the housing surface
Airflow / pressure dropMedia and vent area selected around required exchange rate and allowable pressure differential
Water-entry pressureGrade-specific membrane data reviewed with assembly geometry and target protection level
Acoustic performanceInsertion loss or transmission data considered for microphone and speaker applications
Particle / mesh ratingOpening size, filtration need and contaminant type defined for the selected mesh
Environmental resistanceHydrophobic, oleophobic, temperature, UV and chemical exposure data reviewed by grade
Adhesive and bond reliabilityAdhesive, bond width, substrate, surface energy and environmental aging reviewed together

How to read these values: Published ranges are representative design-screening windows across material families FLEXCEND can source, convert and evaluate. They are not one universal finished-part specification. Final values are confirmed against the exact grade, thickness, adhesive stack, test method, approved drawing, production lot and complete customer assembly.

Dust Mesh & Vent Membranes material and die-cut geometry detail
Representative sample

See the material and converted geometry.

This image was extracted from the supplied product library and shows a representative part family. Exact material, grade, thickness and dimensions are defined by the approved drawing and material specification.

Engineering evidence

A project data package—not a generic material claim.

The exact content is agreed by program. Performance values stay linked to the selected material, thickness, method and test condition.

01

Material definition

Approved material grade, complete layer stack, adhesive, carrier and liner recorded against the customer drawing

02

Performance evidence

Supplier TDS or relevant test data tied to the selected grade, thickness, method and test condition

03

Dimensional control

Critical dimensions and tolerances reviewed against material behavior, part geometry, tooling and process route

04

Prototype / first article

Fit samples, comparison sets and dimensional reporting can be agreed before production release

05

Compliance documents

RoHS, REACH, halogen, flammability or other declarations supplied only when supported by the exact selected material

06

Traceability and delivery

Drawing revision, material or production lot, inspection plan, liner format, kitting and packaging defined by program

Made to drawing

Configure the complete part—not just the base material.

We review how material, adhesive, liner, lamination, geometry and delivery format work together at assembly.

  • Mesh or membrane grade
  • Adhesive-frame lamination
  • Multi-layer construction
  • Pull tabs and liners
  • Registration holes
  • Piece or kiss-cut delivery
Fast technical response

Send the inputs engineers use to make a real selection

A drawing plus these operating conditions lets us recommend a practical construction instead of a generic material.

  • Opening size, free volume and vent location
  • Required airflow or equalization time
  • Target water, dust or acoustic performance
  • Temperature, altitude and fluid exposure
  • Bond surface, width and assembly pressure
  • Housing drawing and assembly-level validation plan
Engineering boundary

Ingress protection is an assembly-level result. Housing design, adhesive bond, compression, vent geometry and validation must all be considered.

Application fit

Where this product is commonly considered

application

LiDAR & Sensor Protection

Combine sealing, cushioning, venting and EMI control around LiDAR and sensor modules without treating every protection requirement as a single-material problem.

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application

Outdoor Robot Protection

Custom vent, mesh, membrane, foam gasket and adhesive constructions for cameras, sensors, controllers and housings exposed to outdoor operation.

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application

Drone Camera & Gimbal

Protect camera and gimbal modules with custom foam pads and cushioning parts designed around compression, rebound, alignment and available assembly space.

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Production team working across multiple die-cutting lines
Manufacturing path

Slit, laminate, die-cut and inspect.

Prototype and production methods are selected around the material behavior, geometry, laminated stack and program volume.

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Engineering review

Request a custom dust mesh & vent membranes review

Tell us the installation position, material challenge, environment and project stage. Our team will review the drawing and recommend a practical construction.

Prefer a full brief? Open the detailed RFQ.