Material definition
Approved material grade, complete layer stack, adhesive, carrier and liner recorded against the customer drawing
Custom product
Custom Conductive Foam Gaskets
Compressible fabric-over-foam gaskets that combine conductive contact and mechanical compliance at electronic enclosure interfaces.
Custom die-cutMulti-layer laminationPrototype supportDocumented inspection
Function
What this component solves
Maintains electrical contact across a variable joint while accommodating dimensional tolerance and repeated assembly.
Typical install positions
- Controller seam
- LiDAR housing
- Radio shield
- Display frame
- Connector surround
Engineering selection
Data your engineering team can specify
We define the finished part around the selected material grade, test basis, drawing and assembly conditions. The items below can be included in the project review and data package.
Typical screening rangeCustomizable by FLEXCENDGrade-specific data availableAssembly validation required
Data pointWhat FLEXCEND can define or provide
Available thicknessRepresentative conductive foam and fabric-over-foam window: 0.30–5.00 mm
Recommended deflectionTypical published windows for selected grades: 15–50%; final target follows the enclosure gap and closure force
Shielding effectivenessRepresentative grade data: >70 to about 95 dB; some profiles exceed 100 dB under their published methods
Through resistanceSelected conductive foam reference: <40 mΩ at 30% deflection under the stated test method
Compression setSelected constructions publish <5% to <15%, depending on core, strain, time and temperature
Operating temperatureRepresentative selected-grade window: -40 to 125°C for the complete foam, conductive layer and adhesive construction
Shielding versus frequencyGrade-specific shielding data can be supplied with test method and frequency range
Through resistance at compressionElectrical contact data linked to the intended gasket deflection where available
Compression force-deflectionClosure force reviewed against foam height, cross-section, housing stiffness and installed gap
Compression set and cyclingRecovery and repeated-closure behavior compared for candidate constructions
Operating temperatureTemperature and environmental limits confirmed for foam, conductive wrap and adhesive together
Flammability / complianceUL 94, RoHS, REACH and halogen status tied to the exact selected construction when documented
How to read these values: Published ranges are representative design-screening windows across material families FLEXCEND can source, convert and evaluate. They are not one universal finished-part specification. Final values are confirmed against the exact grade, thickness, adhesive stack, test method, approved drawing, production lot and complete customer assembly.
Engineering evidence
A project data package—not a generic material claim.
The exact content is agreed by program. Performance values stay linked to the selected material, thickness, method and test condition.
Performance evidence
Supplier TDS or relevant test data tied to the selected grade, thickness, method and test condition
Dimensional control
Critical dimensions and tolerances reviewed against material behavior, part geometry, tooling and process route
Prototype / first article
Fit samples, comparison sets and dimensional reporting can be agreed before production release
Compliance documents
RoHS, REACH, halogen, flammability or other declarations supplied only when supported by the exact selected material
Traceability and delivery
Drawing revision, material or production lot, inspection plan, liner format, kitting and packaging defined by program
Made to drawing
Configure the complete part—not just the base material.
We review how material, adhesive, liner, lamination, geometry and delivery format work together at assembly.
- Foam height and density
- Fabric selection
- Adhesive placement
- Frame geometry
- Splices and joints
- Kiss-cut delivery
Fast technical response
Send the inputs engineers use to make a real selection
A drawing plus these operating conditions lets us recommend a practical construction instead of a generic material.
- Seam or grounding geometry
- Nominal gap and enclosure tolerances
- Target and maximum deflection
- Allowable closure force
- Frequency and shielding target
- Surface, environment, drawing and cycle requirement
Engineering boundary
Compression range and grounding path are reviewed with the enclosure design before a construction is finalized.
Application fit
Where this product is commonly considered
application
Drone EMI Shielding
Create controlled conductive contact and seam coverage around flight electronics, radios, cameras and power modules using custom tape and compressible gasket constructions.
Exploreapplication
LiDAR & Sensor Protection
Combine sealing, cushioning, venting and EMI control around LiDAR and sensor modules without treating every protection requirement as a single-material problem.
Exploreapplication
AMR / AGV Controller
Custom thermal-interface, shielding and insulation components for compact mobile-robot controllers, power electronics and communication modules.
Exploreapplication
Outdoor Robot Protection
Custom vent, mesh, membrane, foam gasket and adhesive constructions for cameras, sensors, controllers and housings exposed to outdoor operation.
Explore
Manufacturing path
Slit, laminate, die-cut and inspect.
Prototype and production methods are selected around the material behavior, geometry, laminated stack and program volume.
See factory capabilitiesEngineering review
Request a custom conductive foam gaskets review
Tell us the installation position, material challenge, environment and project stage. Our team will review the drawing and recommend a practical construction.